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Dates

28-29 September 2027, Hall 7, MEETT, Toulouse, France

Vaeridion rethinks multi-engine propulsion

Douglas Costa - Head of Propulsion & Systems, VAERIDION

DC

Can you explain what makes Vaeridion's multi-engine, single-propeller approach different from conventional distributed propulsion?
"Vaeridion's patented approach provides propulsion redundancy differently from distributed propulsion. Instead of multiple engine-propeller units along the wings, the aircraft uses a single large propeller powered by a multi-engine electric propulsion unit (EPU). Two or more independent electric engines drive the same propeller, sharing torque and maintaining safe thrust if one engine fails."

What problem were you trying to solve when you moved away from gearboxes and contra-rotating propellers?
"While combining gearboxes are common in multi-engine helicopters, they are rarely used in fixed-wing aircraft due to their complexity, certification challenges, maintenance costs, and integration difficulties. Instead, Vaeridion uses multiple electric engines arranged concentrically in a direct-drive architecture. This eliminates the need for a combining gearbox while enabling a compact and simple installation.

“Although the architecture could support contra-rotating propellers, this option was not selected because it would only allow a fixed-pitch propeller control system, offsetting any performance gains from the contra-rotating arrangement. In addition, contra-rotating propellers would increase noise levels, conflicting with the Microliner's goals of simplicity, efficiency, and quiet operation."

How does this architecture combine the redundancy of twin engines with the safety benefits of centreline thrust?
"The system is designed so each engine can only provide positive driving torque. Because torque is combined in a common shaft, one engine can only assist the other. A failed engine is automatically decoupled and can spool down freely while the remaining engines continue powering the propeller. The engines are also fully independent, with dedicated cooling systems, high-voltage power supplies, and communications.

“Testing has shown that no control synchronisation is required between engines, supporting true multi-engine independence. If one engine fails, available power is reduced, but sufficient thrust remains for a safe climb. Crucially, thrust remains aligned with the aircraft centreline, eliminating the asymmetric thrust effects that increase pilot workload and reduce climb performance in conventional twin-engine aircraft."

What were the biggest trade-offs you had to navigate in developing this system?
"The main trade-offs related to the mechanical architecture and system implementation. One key decision was selecting a direct-drive solution instead of a reduction gearbox. The propeller control architecture was also studied extensively to eliminate single failure modes that could lead to a total loss of thrust. Another focus area was system controls. Despite the novelty of electric propulsion and a twin-engine system driving a single propeller, the goal was to provide a human-machine interface that closely resembles a conventional twin-engine turboprop, minimising additional training requirements."

What steps have you taken so far to de-risk certification for this approach?
"Certification de-risking has been a core Vaeridion strategy from the outset. We were the first general aviation company to complete a Pre-Application Contract (PAC) with EASA, which was focused on our multi-engine single-propeller architecture. The outcome confirmed that the system can be certified as a multi-engine design under existing regulations, without the need for new rulemaking, and led to a preliminary CRI A-01 defining the certification basis.

“To support this work, Vaeridion built and tested a 20% scale EPU proof-of-concept, including failure scenarios, generating evidence that demonstrated multi-engine independence and supported the successful PAC discussions with EASA."

How does this propulsion system align with the specific requirements of the Vaeridion Microliner?
"The propulsion architecture aligns closely with the Microliner's value proposition, supporting simplicity, reduced certification risk, low maintenance costs, and a low noise footprint."

Drawing on your experience across turbofans, turboprops and now electric propulsion, how does certifying electric systems differ from traditional engines?
"Electric propulsion differs significantly from conventional combustion powerplants. In some respects, electric engines are simpler, but their novelty and limited certification precedent introduce uncertainties that must be actively managed. This makes early engagement and close cooperation with certification authorities particularly important."

What's the current stage of development, and what milestones are coming next for this technology?
"Following completion of the aircraft-level PDR, Vaeridion is about to receive its first 'blue label' electric engine prototype. It will undergo extensive testing in the 'Copperbird' ground rig, which integrates the whole propulsion system, from the battery to the propeller output flange.

“The company has also announced its partner for the 'blue label' direct-drive Propeller Drive System (PDS), supporting further maturation and manufacture of the first prototype. After the rig-testing campaign, the next milestones will be installation on the first aircraft prototype, ground testing, and ultimately first flight."

What do you hope attendees take away from your talk at the show?
"I hope attendees become familiar with our novel propulsion architecture, its implementation, and its key advantages, while understanding its potential to transform general aviation and beyond through its modularity and scalability across different aircraft sizes."

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